Faucets are versatile plumbing fixtures. They control water flow to showers, sinks, tubs, etc, in houses, offices, and public places. Accessing water via a faucet is the most convenient way. They operate robustly and quickly with minimal force required. Wholesale faucet suppliers tend to manufacture a variety of styles and sizes.
It has encouraged the insertion of several innovative features into the product. They not only improve functionality but also add to water-saving approaches. That’s why the modern, sleek, traditional, and advanced faucet types have occupied the market. Some of them are effortless, like touchless faucets, which release water merely by sensing an object in their enclosure. This ultimate faucet guide will give you a thorough understanding of the product.
1. General Working of Different Faucets
The inside of a faucet can vary, no matter what design it has. The mechanism depends upon the controlling element in the faucet. Generally, a few famous faucet structures manage the fluid: ball, compression, disc, or cartridge. Here is the working mechanism of different faucets, depending on their construction.
1) Ball Valve Mechanism
Mainly in a single-handle type, these faucets have a ball bearing that regulates water flow. It may also be equipped with temperature control settings. Turning the handle causes the ball at the base of the faucet to rotate. The rotation aligns it with the body’s hot and cold water supply inlets. The construction of a ball-type faucet has a complex structure with many components. The mixer unit mixes the water, allowing it to pass through the spout to the sink. Turning the handle to its initial state stops the flow by rotating the ball hole back to its previous state.
2) Compression Mechanism
The compression mechanism is the oldest among the faucets and is the most widely applicable. Both handles are connected to the hot and cold water supply. The handles join the valves connected to the rubber washers at the base. The valve stem rises when the handle is turned, causing the water to flow. The washers are the principal elements, helping the stem rise and lower. That is why washers need replacements over time due to pressure or wear. Turning back the handles, press the washer against the seat by lowering the stem. Compression mechanisms rely on the pressure of the fluid and the washer’s response.
3) Disc Mechanism
The disc mechanism is the most durable faucet and has high performance. Two plastic or ceramic discs at the bottom of the faucet control water flow. It implies a single lever on the body connected with discs. The movement of discs upward or downward causes water flow between them. Their rotation regulates hot or cold water to an optimal level. This design enables long-term working of the faucet with minimal chances of wear. However, the clogs may cause buildups in the body, which need regular cleaning.
4) Cartridge Mechanism
The cartridge mechanism is present in both single-handle and dual-handle faucet types. However, its single-handle design is preferred for enhanced user convenience. Here, the flow and temperature are controlled by using a cartridge component. The movement of the handle determines the position of the cartridge and, hence, the flow of water. O-rings are often present in cartridge faucets for sealing mechanisms. They are easy to maintain and sturdy due to the strength of the cartridge. However, O-rings are prone to wear over time and need replacement.
2. Applications of Faucets
Faucets are necessary for every walk of life to get seamless water access. For better understanding, we categorize faucets according to their usage in specific environments. For example, commercial faucets differ from household use; thus, these two are unique in their specifications. Here are the broad categories of faucet applications.
1) Household Use
It includes faucets in homes. Typical examples include a bathroom faucet, a kitchen, a garden, etc.
2) Industrial Use
In industries, faucets manage reactants or products. They may regulate the flow of chemicals or acidic solutions at desired locations.
3) Public Places
It covers faucets in restrooms, public places, parks, cinemas, or hospitals to access water.
4) Commercial Use
It includes using faucets in commercial buildings, hotels, offices, etc.
3. Normal Types of Fauctes Manufacturing
Faucets are divided into multiple categories due to variations in their designs. These designs have unique construction to maximize their performance in specific environments. Here are the top faucet types.
1) Single-Handle Faucet
Single-handle faucets use one handle to operate and regulate water flow. They adjust the temperature and regulate pressure via one handle instead of installing two. To optimize temperature, they have a mixer unit built inside. The best part of single-handle faucets is that they come with a touchless mechanism with sensors for operation. These faucets are very easy to install, requiring minimal connections due to one handle. It is convenient for almost every type of sink due to its durable construction and user-friendly mechanism.
2) Double-Handle Faucet
The two-handle faucets are the most traditional and widely applicable type. They are a classic in the faucet market, having the best possible adaptations for use. Two handles regulate two different temperatures: hot and cold. Both handles are adjusted to a certain degree to get the desired water temperature. They may have a low, arched, or straight spout shape. It is versatile since it has the most comprehensive designs, sizes, and finish options.
3) Pot Filler Faucets
With the indicative name, these faucets are aimed at filling the pots, mainly to get maximum flow. These wall-mounted products make it easy to get water into the pots or containers without carrying it. They are usually installed right at the location from where water is to be filled into containers. Their articulating arm allows the spout to reach right above the point. After use, this arm can be folded back closer to its installation point. Restaurant kitchens use pot fillers for ample fluid volume or other commercial uses.
4) Bar Faucet
Bar-type faucets are popular for kitchen use. Major tap companies in China manufacture them to suit the overall kitchen design. They may have a pull-out or pull-down spout. The pull-out spout is ideal for washing vegetables or fruits. They are also installed in laundry spaces due to their long-lasting functionality. Bar faucets offer a neat, minimalist appearance to their installed space. They ought to be installed in appealing designs in terms of the prevailing color scheme of the kitchen.
5) Pull-Out and Pull-Down Faucets
Bridge faucets are stylish types of two-handle faucets. They have a broader design and visual emphasis. They are renowned more for appearance than functionality. They have visible plumbing around them. Bridge faucets are well known for their classic and retro look in the kitchen or bathroom. Recent designs may be fitted with pull-out or extended spouts. These may be integrated into the frame of the faucet for ease of use.
6) Hands-Free Faucets
A Hands-Free Faucet, also a touchless or automatic faucet, employs sensor technology to initiate water flow. If the sensor detects motion, usually a hand, it will activate the water to turn on, and it will stop when the motion is no longer there. This design provides a greater level of hygiene because it reduces the amount of direct contact, and thus, germs are less likely to be spread. It also conserves water by stopping the tap from running unintentionally. The hands-free faucets can be observed fitted in the public lavatories.
7) Bridge Faucet
Bridge faucets are contemporary adaptations of two-handle faucets. They possess a more open layout and focus on style. They are highly renowned for their style instead of their function. They come with exposed plumbing covering. Bridge faucets are famous for their classic and antique appearance in the kitchen or bathroom. Contemporary designs can be equipped with pull-out or extended spouts. These can be integrated into the faucet design for ease.
8) Vessel Faucet
Vessel faucets are a modern and sleek type of faucet. They usually pair up with vessel sinks or other countertop sinks. With a vessel faucet, the sink gets a spout right on point, which may not be possible for a regular tap. These faucets have a longer length to meet the height of the sink. The combination of a vessel faucet and sink gives the most appealing look to your bathroom. These faucets can be manufactured with different materials and stylish, elegant finishes.
9) Technology Faucets
Technology faucets refer to the latest and innovative models. They have brought a lot of ease in operation along with water-saving mechanisms. Wholesale faucet suppliers prioritize these features due to their compatibility with modern systems. They are a great source of reducing environmental impact.
10) Touchless Faucet
Automatic or touchless faucets are a new development with adaptive technology. As the name implies, they help you obtain access to water without switching on the faucet. Sensor control is employed in controlling water flow. It automatically instructs the control system to allow water if you wave your hand below the tap. It conserves a lot of water when brushing teeth or washing with soap since it turns off the water supply. Touchless faucets further promote hygiene by reducing direct contact, particularly in washrooms that are used by the public. These are also appropriate for household, public, and business purposes.
11) Metering Faucet
Metering faucets is also a benchmark in water-saving techniques. These faucets are provided with a built-in setup to regulate the quantity of water consumed per use. Whenever the tap is turned on, it will release a predetermined amount of water. It is an important means of the reduction of water wastage. Metering faucets can transform water use, mainly in public toilets. For domestic use or in residential buildings, they are observed to save 30% of water every year. Manufacturers of water taps want to produce such taps to enable the attainment of a world that is sustainable.
4. General Size For Faucet Guide
Sizing varies for faucets based on their usage and demand. The cartridge size is 35mm and 40 mm as the normal size.
1) Small Size
In this category, small faucets are present, which are ideal for small spaces. Their compact size is easy to adjust and install. Applications include bar accessories or small sinks.
2) Standard Size
This size is suitable for standard sinks, basins, or outdoor settings. The height ranges from 6 to 8 inches with approximately 4 to 6 inches of spout reach.
3) Large Size
For heavy flow control or industrial use, large faucet sizes are preferable. Their spout length is increased to 8 to 10 inches. They are suitable for large sinks or pot-filling applications.
4) Custom Size
Plumberstar offers highly flexible customization options. We understand your requirements, and our professionals are ready to make significant, desirable changes. Custom sizes are manufactured based on your business requirements.
5. Finishing Materials for Faucets
Finishes give faucets a final and complementary look. It is often selected by the overall bathroom or kitchen setting. There has been a significant shift in finishing colors over the past years. Earlier, there were one or two most popular choices, which have now been overtaken by a brass, white, or matte black finish. Here are some of the best finishes for faucets.
1) Chrome
Chrome is one of the best finishes, as it has a cold appearance. It gives a shiny surface with a slight hue of blue hue. Chrome finishing gives faucets a tarnish-resistant and durable performance. It blends with both color schemes and bold tones due to its striking look.
2) Nickel
Nickel finishing is white with golden touches, giving it a bright, gleaming look. It also has a matte look, giving a subtle appearance to the faucets. Polished nickel gives a warm gold appearance. Brushed nickel provides a softer shade and is better at resisting tarnish.
3) White
White gives a smooth and soft tone, which we can pair with gold for enhanced aesthetics. White is a convenient option for those with fewer cleaning needs. It is because stains or fingerprints are less visible in this type of finish.
4) Brass
Brass is growing as the most popular faucet finish. It blends very well with the wooden furniture to get a soft shade in warm tones or a sleek white theme. Brass is corrosion-resistant and an excellent choice for bathroom and kitchen taps.
5) Matte Black
It gives a matte look to faucets, removing shine and glamour from their appearance. Matte black is common in Western and minimalistic bathrooms or kitchens. They require frequent cleaning because the black color is more likely to get stains and fingerprints.
6) Copper
Copper finishing gives a traditional rusty look to the faucet. It is suitable for vintage interiors or light backgrounds where it can shine brightly. It is ideal for high temperatures in commercial settings where functionality is preferred over appearance.
6. Raw Materials For Faucet
Numerous materials are used to create faucets so that they become strong, functional, and also aesthetic.
1) Brass
One of the most popular faucet materials due to its strength and corrosion resistance.
2) Stainless Steel
Known for its strength and resistance to tarnishing and rust, it’s a common choice for modern and minimalist designs.
3) Zinc Alloy
Used in certain applications as a less expensive alternative to brass. Not nearly as resilient as brass or stainless steel, but typically plated for longer life.
4) Plastic
Used mostly for internal components like cartridges or some low-end types of faucets. Although less durable than metal, plastic is not damaged by anything.
7. Faucet Cartridge Guide
Faucet cartridges are integral to the function of the faucet, controlling water flow mainly.
1) Types
There are three main types of faucet cartridges: ball, disc, and compression. Disc faucets have two ceramic discs that slide against each other to control these parameters. Compression faucets use a screw mechanism with a washer to control water flow.
2) Sizes
35mm and 40mm Cartridges: These sizes are common for kitchen and bathroom faucets. They are typically found in single-handle faucets. 3/4 inch and 1/2 inch Cartridges: These sizes are often used in older style, two-handle taps. They control the flow of both hot and cold water.
3) Materials
Faucet cartridges can be made from various materials, including plastic, brass, and stainless steel. Some high-quality cartridges feature ceramic disc cartridges.
4) Brand
There are numerous reputable cartridge brands, including Moen, Delta, Kohler, and Grohe. It’s essential to choose the correct brand and model for your faucet.
5) Quality
Consult with a plumbing professional or the faucet manufacturer.
8. Faucet Inspection Tests
Best Bathroom tap brands ensure multiple layers of testing to assess the final products. Plumbestar is keen on conducting these tests, so our products comply with industry standards. Here is the list of some crucial faucet inspection tests.
1) Flow and Pressure Tests
This test checks for the proper flow capacity and pressure endurance of faucets. Manufacturers subject the faucet to varying pressure conditions. It determines its ability to withhold changes with minimal fluctuation in the flow process. Similarly, flow capacity tests are conducted at faucets to change flow rates. The longer it can hold the shift, the better constructed it is.
2) Durability Tests
The durability of faucets refers to their resistance against wear and tear, as it directly relates to the performance period. Testing involves exposing faucets to extreme conditions to check for their chances of deteriorating. For lifespan, faucets are frequently operated to check how long they can remain operating without showing any damage.
3) Leak Tests
Leak tests are significant for faucet integrity. Pressure testing is standard and involves increasing the fluid pressure passing through. It detects even the slightest leaks. An immersion test is another method where the faucet is submerged in water to detect leaks. The submerging may also be done in an acidic or chemical solution to test its performance in these media.
4) Chemical Resistance Tests
Faucets in industrial settings often come in contact with chemicals. Testing endurance is necessary to ensure a faucet is suitable for such conditions. One standard test is exposing the faucet to the respective chemical. Flowing it through the tap will reveal its strength for media of such a nature.
5) Surface Tests
Finishing is essential in the protection and strengthening of faucets. Testing its quality is necessary. The most popular surface tests include scratch resistance, adhesion, and corrosion resistance. These tests ensure faucets are well-protected from external conditions using these finishes.
6) Spare Parts Checking
Spare parts checking involves inspecting the compatibility, quality, and availability of replacement parts for faucets. This test ensures that all components, such as washers, seals, and handles, meet the required standards and can be easily replaced if needed.
9. Faucet Selection Guide While Purchasing
Selecting the right bathroom faucet can increase the reach of your business. If you are starting as a wholesale faucet supplier and are confused about the range, you should consider a few factors. This ultimate faucet selection guide will be your go-to option for the most sustainable collection.
1) Design Options
Faucet designs add both functionality and aesthetics. Depending upon the type of usage, there are options like single handle, double handle, vessel type, etc. Choosing the correct category for your potential clients can upscale your reach. Similarly, designs vary for household, commercial, and industrial usage. Complementing the existing interior should be a priority.
2) Materials and Finishes
Raw material selection for faucets is the core of robust products. Light metals in faucet manufacturing lead to poor performance and early wear-out. Brass, stainless steel, and bronze should be top considerations as they are highly durable. Suitable finishes are integral; you can choose chrome, nickel, oil-rubbed bronze, or matte to ensure additional protection and strength.
3) Water Efficient Option
Water-saving technologies are innovative approaches. Having these in your faucet will lower water consumption, adding value for your customers. Touchless faucets and metering faucets have features that release a controlled water flow. The WaterSense label on the product is also a sign of an eco-friendly faucet that reduces environmental impact.
4) Special Features
There are some features you might consider to get the best seamless operation. One is to have aerators installed for non-splashing and smooth effects. Thermostat faucets mix water from cold and hot temperatures and release water at desirable levels. Detachable and extended spouts help clean nearby areas, which increases user convenience.
5) Durability
Finding a durable faucet should be the ultimate goal, as it is built to last longer. You can estimate the durability through the product’s material, finishes, coating, and cartridge quality. Such faucets are corrosion-resistant, tarnish-proof, stain-free, and friendly for frequent operations. Selecting a faucet with all these qualities will ensure a longer span of functionality with low maintenance needs.
6) Affordability
Beyond all the features and specs, you must opt for an affordable price range as a faucet distributor. It will help grow your business and a community of satisfied customers. High prices are not an indication of quality products. Instead, quality paired with budget-friendly faucets should be the keen focus.
10. Selecting the Best Faucet Manufacturer
If you are about to choose a supplier for your business, you must consider certain factors. Always opt for the manufacturer who adds value to their customers. A professional collaboration ensures the growth of both the supplier and distributor. Here is the guide to selecting the top faucet supplier.
1) Company History
Always select the water tap supplier who has a considerable market history. It can help you analyze and track their previous work history. Checking their online store reviews and market analytics can be a good option before you proceed. One of the reliable faucet suppliers is Plumberstar, which you can rely on for its excellent customer satisfaction ratio.
2) Certifications
You can check a supplier’s credibility by their certifications. They are suitable proof of a company’s compliance with standards. It also ensures the products are duly tested and integrated with water-saving approaches. Plumberstar has achieved reputable standards that speak of its impeccable faucet quality.
3) Warranty and After-Sales
Selecting a supplier with warranting options is a wise decision. It is essential when you are a wholesale business and need frequent supply orders. After-sales services help relieve concerns regarding products after their delivery. Plumberstar’s OEM faucets are available with three years of warranty options and custom B2B support.
4) Project Support
The top faucet supplier always assists the customers in their projects. Ensure the seller can help you understand the product once you have received the consignment. At Plumberstar, we have design teams and professionals ready to provide consultancy throughout your project.
11. Brass vs. Stainless Steel Faucets
Brass and stainless steel are the best-performing metals. Faucets with these two materials are among the top-selling products. They both differ in their features and performance. As a business dealer, you must know what is more likely to attract your customers. Here is a guide on brass vs. stainless steel faucets.
1) Machinability
Brass is more favorable to machines than the tough nature of stainless steel. Therefore, water tap manufacturers prefer brass. Brass can effortlessly mold into complex designs.
2) Appearance
Brass faucets have a warm appearance with a gold tint. Meanwhile, stainless steel has a cool metallic effect.
3) Weight
The weight of brass faucets is heavier than stainless steel. Stainless steel does have good durability, but less than brass in the plumbing industry.
4) Corrosion Resistance
Both metals have remarkable corrosion resistance. Typically, brass stands out, but stainless steel exceeds brass when we increase the chromium content. Brass shows better tarnish resistance and can shine for longer.
5) Antimicrobial Properties
This feature is handy for potable water management. Brass has a natural antimicrobial tendency. It stops bacteria and germ growth, which is not likely to happen in stainless steel faucets. Among brass vs. stainless steel faucets, brass usually outperforms. However, there are inevitable conflicts where stainless steel is very compatible. The choice varies depending on application demands.